Custom Burger Boxes
Custom burger boxes with grease-resistant coating for fast food restaurants and gourmet brands. Single, double, slider sizes, FDA-compliant materials with worldwide delivery from 100 units.
Print-perfect or we re-run it, free.
On-time delivery, tracked worldwide.
Food-safe materials on every order.
Product Overview
Custom burger boxes from Packlic combine grease-resistant performance with branded retail presence that fast food restaurants, gourmet burger brands, and food truck operators rely on for daily takeout volume. Built from FDA-compliant food-grade paperboard with poly coating, aqueous coating, or PE lining that prevents grease soak-through during hot burger transit, our burger boxes accommodate single classic burgers, double stack patties, slider sets, and gourmet artisan burger styles. Choose tuck-top construction for quick assembly during peak rush hours, auto-bottom designs for stability with heavy double burgers, or hinged-lid clamshell formats for premium gourmet positioning. Add custom CMYK printing of brand logos, food-safe inks, and finishing options for the branded takeout experience that drives delivery app conversion and customer loyalty Custom sized to your exact burger dimensions with full design support.
- Poly, aqueous, PE, and wax coating grease-resistant options
- Tuck-top, auto-bottom, and clamshell construction styles
- FDA-compliant food-grade paperboard and SBS materials
- Custom CMYK printing with food-safe low-migration inks
Build specification
Great packaging starts with the right substrate, and we stock six of them: Kraft Board, Corrugated Board, Coated Art Board (C1S), Rigid Greyboard, Solid Bleached Sulfate (SBS), and Metallic Board. That range runs the gamut — recyclable kraft for artisan and sustainable labels, dense greyboard for luxury rigid boxes, and bright virgin-fibre SBS for cosmetics, pharma, and premium retail. From cost-effective corrugated mailers for a growing shop to the reassuring heft of a magnetic-closure rigid box, every sheet is FSC-certified and chosen to hold up on the shelf, through shipping, and in the customer's hands.
Finishing is what turns a printed box into one people remember, and we offer the full toolkit: soft-touch matte lamination, high-gloss lamination, silk lamination, spot UV, gold and silver foil stamping, embossing, debossing, and aqueous coating. A hit of spot UV gives a gloss-on-matte contrast that pulls the eye straight to your logo, while soft-touch lamination lends rigid boxes a velvety hand-feel that reads as quality before the lid even moves. Foil on SBS or coated art paper adds the crisp metallic detail luxury cosmetic, fragrance, and gifting brands use to justify premium pricing and earn unboxing shares.
How a box feels — and how it survives the journey — comes down to paper weight, so we stock the full span from lightweight 8pt to heavyweight 28pt, measured on the point system US and UK suppliers share. The lighter 8pt–12pt range is ideal for folding cartons and high-volume retail runs. The 14pt–18pt mid-range is the true workhorse of product packaging: sturdy enough to protect, slim enough to ship affordably. Step up to 20pt–28pt and you get the rigid, substantial feel that luxury gift boxes, rigid set-up boxes, and premium cosmetic packaging depend on, where sheer heft signals quality before the box is opened.
Custom Burger Boxes That Hold Up to Hot Greasy Food
Built for Hot, Greasy, and Messy Burgers
Custom burger boxes need to perform under tougher conditions than many other food packaging types. Burgers are hot, greasy, saucy, and delicate during delivery or takeout. If the box becomes soggy or collapses inside a delivery bag, it can lead to customer complaints, refund requests, and negative app reviews that hurt restaurant ratings.
Packlic burger boxes are made with FDA-compliant food-grade paperboard and grease-resistant coatings designed to help maintain structure from the kitchen to the customer’s hands.
- Helps prevent soggy packaging
- Protects burgers during delivery and takeout
- Reduces risk of spills, leaks, and collapse
- Supports a better customer experience
Grease-Resistant Coating Options
The right coating plays a major role in burger box performance. Different menu items create different grease and moisture levels, so coating selection should match the type of food being packed.
Poly coating offers a strong grease barrier for fully loaded gourmet burgers with cheese, bacon, sauces, and condiments. Aqueous coating provides a more eco-friendly grease-resistant option for sustainability-focused restaurants. PE lining works well for heavier grease conditions such as fried chicken sandwiches and triple-stack burgers, while wax coating is suitable for traditional fast food burger packaging.
- Poly coating for heavy grease protection
- Aqueous coating for eco-conscious burger brands
- PE lining for fried and extra-greasy menu items
- Wax coating for standard fast food applications
Box Styles for Different Restaurant Needs
Burger box style depends on your menu, service speed, and operational workflow. Tuck-top burger boxes assemble quickly, making them ideal for high-volume lunch service, food trucks, and drive-thru operations.
Auto-bottom boxes provide stronger stability for heavy double and triple burgers, while hinged-lid clamshell boxes create a premium presentation for gourmet burger restaurants and fast casual brands. Slider boxes are useful for mini burger sets, party platters, and shareable menu items.
- Tuck-top boxes for fast assembly
- Auto-bottom boxes for heavier burgers
- Hinged clamshell boxes for premium presentation
- Slider boxes for mini burgers and party packs
Branding That Improves Takeout Visibility
Custom burger boxes also work as mobile marketing tools during takeout and delivery. The lid gives your logo strong visibility, while side panels can feature brand messaging, social media handles, menu highlights, or promotional details.
Bottom panels can include QR codes, loyalty program links, hashtags, or direct ordering URLs. A well-designed burger box can also encourage customers and food influencers to share photos on Instagram and TikTok, helping restaurants gain organic visibility.
- Logo printing on lid panels
- Social handles and brand messages on side panels
- QR codes and loyalty details on bottom panels
- Strong visual appeal for social media sharing
Sustainable Burger Packaging Options
Sustainability is increasingly important for burger brands serving environmentally conscious customers. Packlic offers eco-friendly material options including FSC-certified kraft paperboard, recycled SBS, soy-based inks, compostable PLA linings, and biodegradable coating alternatives.
Restaurants can also print sustainability messaging directly on the box to highlight responsible sourcing, eco-conscious materials, or farm-to-table values. This helps align the packaging with the brand story and customer expectations.
- FSC-certified kraft paperboard
- Recycled SBS options
- Soy-based inks
- Compostable and biodegradable coating options
Flexible Orders for Burger Brands
Packlic supports burger businesses at every stage, from food trucks and pop-up concepts to multi-location chains and franchise operations. Minimum orders for custom burger boxes start at 100 units, making them accessible for new menu launches, limited-time offers, and small-batch restaurant concepts.
Established restaurants often order thousands of units monthly across multiple packaging sizes for singles, doubles, sliders, chicken sandwiches, and seasonal specials. Larger chains can scale production into six and seven-figure annual quantities for ongoing supply across multiple locations.
Standard production takes 7 to 10 business days after artwork approval, with rush options available for urgent menu launches, seasonal campaigns, and brand refresh rollouts.
- MOQ starting at 100 units
- Suitable for food trucks, restaurants, and franchises
- Scalable production for multiple SKUs
- Rush options for time-sensitive launches
Every Custom Burger Boxes run is built to your exact spec. Get a custom quote in 24 hours, or browse more options across our Food & Restaurant Packaging collection.
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Why brands choose Packlic
Packaging that makes customers remember your brand
600+ custom products across 50+ categories — fully customisable, with free design support on every order.
3D Design Services
High-Volume Printing
24/7 Support
500+ Brands Served
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ISO 9001 Certified
FAQs
01 Are burger boxes grease-resistant for fully loaded sandwiches?
Yes. We apply poly coating, aqueous coating, PE lining, or wax coating depending on your menu grease load. All coatings prevent soak-through during hot burger transit and pass Kit testing for grease resistance plus MVTR analysis for moisture transmission. We recommend the right coating during quote consultation based on your specific menu items.
02 Can burger boxes hold heavy double or triple-stack patties?
Yes. Auto-bottom burger box construction provides stability for heavy double or triple-stack burgers that would tip in lighter tuck-top designs. We design auto-bottom boxes for your specific patty count and total weight requirements with proper structural reinforcement to prevent collapse during stacking in delivery driver bags.
03 Do you offer eco-friendly burger box options?
Absolutely. FSC-certified kraft paperboard, recycled SBS, soy-based inks, compostable PLA linings, and biodegradable coating alternatives are all available. Sustainability-focused burger brands pair eco materials with farm-to-table sourcing stories printed on box panels for complete brand alignment with environmentally conscious diners.
04 What box styles work best for slider menu items?
Custom slider boxes designed to hold 3, 4, or 6 matched mini burgers in organized presentation work best for slider menu items. Internal dividers separate each slider for clean presentation when customers open the box. Shareable platter formats with 9 or 12 sliders work for party menus and group ordering applications.
05 What is the minimum order for custom burger boxes?
Our MOQ for custom burger boxes starts at 100 units. This accessible MOQ supports food truck operators, pop-up burger concepts, and emerging fast casual chains testing menu launches. Volume orders of 1000 units and above receive additional wholesale pricing for established restaurants and multi-location operations.