Custom Food Trays
Custom food trays in grease-resistant board with a sturdy base and open top that hold loaded fries, nachos, or meals and show them off.
Product Overview
A food tray is the open serving format that street food, fairs, and casual counters run on. It has to hold loaded portions of fries, nachos, wings, or a full meal without going soggy or buckling, sit stable on a lap or a table, and give easy open-top access for eating on the move. Because it is open, the food is on full display, so the tray has to look clean and appetizing and give your brand a visible surface. It also has to be grease-resistant, sturdy under a heavy or saucy load, and cheap enough to use by the hundred at busy events. A flimsy tray that sags or leaks turns a great portion into a mess.
Our custom food trays are built to hold loaded portions and show them off. In short:
- Grease-resistant board that will not go soggy
- Sturdy, stable base for heavy loads
- Open top for easy eating and full display
- Sizes from snacks to full loaded meals
- Bold full-color branding on show
- Cheap at volume, ships and stores flat

We match the material to the job, drawing on six grades of board: Kraft, Corrugated, Coated Art Board (C1S), Rigid Greyboard, Solid Bleached Sulfate (SBS), and Metallic. Together they span the whole range, kraft for eco-minded artisan brands, heavy greyboard for luxury rigid boxes, and bright SBS for cosmetics, pharmaceutical, and high-end retail packaging. A small business chasing affordable corrugated mailers and a premium label after the weighty snap of a magnetic-closure box draw from the same FSC-certified supply, chosen to look right on shelf, survive transit, and impress at the moment of unboxing.
Finish is the detail customers feel, so we cover every option: soft-touch matte lamination, high-gloss lamination, silk lamination, spot UV coating, gold and silver foil stamping, embossing, debossing, and aqueous coating. Spot UV sets a glossy highlight against matte to steer the eye to your logo; soft-touch lamination gives rigid boxes a velvety surface that says premium before the box is opened. On SBS or coated art paper, foil stamping produces the crisp metallic accents that luxury cosmetic, fragrance, and gifting brands count on to back up their pricing and spark the kind of unboxing people share online.
Paper weight shapes two things at once: how the box sits in the hand and how it fares in transit. We run the whole scale from lightweight 8pt to heavyweight 28pt, using the point system common to US and UK suppliers. For folding cartons and high-volume retail boxes, 8pt–12pt does the job; for most product packaging, 14pt–18pt is the dependable workhorse, strong enough to protect, light enough to keep shipping costs down. And 20pt–28pt brings the rigid, substantial feel that luxury gift boxes, rigid set-up boxes, and premium cosmetic packaging rely on, where the box's weight signals quality before the lid is lifted.
Custom Food Trays Built for Loaded Portions and Full Display
The open food tray is the format that made street food and concession catering work. It lets a vendor pile on a generous, good-looking portion of fries, loaded nachos, wings, or a full boxed meal and hand it straight over for eating on the spot. Because it is open, everything about the food is on show, which is a huge selling point, but it also means the tray has no lid to hide behind: it has to look clean, hold its shape, and stay stable with nothing to help it. Add in hot, greasy, often saucy loads and the fact that events go through trays by the hundred, and you have a piece of packaging that has to be tough, presentable, and cheap all at once. Getting that balance right is what makes a food tray a workhorse rather than a weak link.
Grease-resistant and sturdy
Loaded street food is hot and greasy, and grease is what turns a cheap tray soggy and floppy, so we build ours from grease-resistant board that holds back oil and keeps its shape. The tray stays firm under a pile of fries or a saucy loaded portion instead of going limp, so it does not sag or collapse in the customer's hands. That reliability matters most when a stall is slammed, because a tray that gives way under a heavy portion loses the food and the sale in one go.
Stable base for heavy loads
An open tray has to stay level and steady without a lid to hold it together, so we build with a broad, stable base and rigid walls that resist bending. That means a heavy, loaded tray sits flat on a lap, a counter, or a food-court table without tipping, and holds its shape even when it is piled high. A stable tray lets customers eat comfortably standing or sitting at a busy event, which is exactly what casual, on-the-go food service depends on.
Open top for eating and display
The open format is the whole appeal, so we design trays with a wide, accessible top that makes the food easy to reach and eat on the move. That open presentation shows off a generous portion in full, which is appetizing and does quiet marketing, because a great-looking loaded tray in one hand sells to the next person in the queue. The easy access also lets customers dig in right away, which suits the fast, informal eating that street food and concessions are all about.
Sizes for every portion
Trays carry everything from a snack to a full meal, so we build the full range. Small trays suit sides and snacks like fries or churros, mid sizes fit loaded portions and single meals, and large trays hold sharing platters and full boxed meals. Matching the tray to the portion keeps the food looking generous and well-presented rather than lost or overflowing, and it lets a vendor run a whole menu of tray-served items from one consistent, branded family.
Prime branding on show
Because the tray is open and carried around a busy event, its printed surface is highly visible, so we treat it as prime ad space and print it full color with your logo, colors, and name. A bold, well-designed tray turns every customer into a walking billboard for your stall, pulling in the next order from across the market or food court. For vendors who live on footfall and impulse, that built-in visibility is some of the most cost-effective marketing available, working every time a tray is carried through the crowd.
Formats and options
Tray service takes a few forms, so we build for each:
- Small trays for fries, churros, and snacks
- Loaded trays for nachos, wings, and toppings
- Meal trays for full boxed portions
- Sharing and platter trays
- Kraft and fully printed finishes
- Recycled and FSC-certified board options
Volume and sustainability
Food trays are used by the hundred at events, so they are built to run at scale: they ship and store flat, are quick to grab and load during a rush, and keep unit cost low across every size. Because open-serve street food packaging is single-use and often scrutinized at eco-conscious markets, recycled and FSC-certified board and water-based inks are available for a greener tray that still performs. Food trays sit within our wider food and restaurant packaging range and pair with our fry containers and cone sleeves for a full street-food lineup.
Every food tray is built to your portions and brand. Get a custom quote or browse more across our food packaging range.
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