Cardboard Sheets
Custom cardboard sheets for pallet liners, shipping protection, and warehouse fulfillment center operations. Heavy-duty corrugated and SBS sheets with worldwide tracked delivery from 100 units.
Print-perfect or we re-run it, free.
On-time delivery, tracked worldwide.
Food-safe materials on every order.
Product Overview
Custom cardboard sheets serve warehouse operations, shipping departments, manufacturing facilities, and ecommerce fulfillment centers with versatile flat sheet packaging supporting pallet liner protection, shipping divider applications, and manufacturing operations supply needs. Built from heavy-duty corrugated cardboard, SBS paperboard, or specialty paperboard materials in custom dimensions, our cardboard sheets accommodate pallet liner applications, shipping protection layers, manufacturing assembly support sheets, and warehouse organizational systems. Choose single-wall corrugated for light protection applications, double-wall corrugated for heavy-duty pallet and shipping protection, SBS paperboard for retail display sheets, or specialty stocks for technical manufacturing applications Custom sized to your exact pallet and shipping dimensions with full design support and worldwide tracked delivery for warehouse operations across markets globally Free design support is included with every quote.
- Single-wall and double-wall corrugated construction
- SBS paperboard and specialty material options
- Custom dimensions for pallet liners and divider applications
- Heavy-duty construction for warehouse and shipping protection
Build specification
Great packaging starts with the right substrate, and we stock six of them: Kraft Board, Corrugated Board, Coated Art Board (C1S), Rigid Greyboard, Solid Bleached Sulfate (SBS), and Metallic Board. That range runs the gamut — recyclable kraft for artisan and sustainable labels, dense greyboard for luxury rigid boxes, and bright virgin-fibre SBS for cosmetics, pharma, and premium retail. From cost-effective corrugated mailers for a growing shop to the reassuring heft of a magnetic-closure rigid box, every sheet is FSC-certified and chosen to hold up on the shelf, through shipping, and in the customer's hands.
Finishing is what turns a printed box into one people remember, and we offer the full toolkit: soft-touch matte lamination, high-gloss lamination, silk lamination, spot UV, gold and silver foil stamping, embossing, debossing, and aqueous coating. A hit of spot UV gives a gloss-on-matte contrast that pulls the eye straight to your logo, while soft-touch lamination lends rigid boxes a velvety hand-feel that reads as quality before the lid even moves. Foil on SBS or coated art paper adds the crisp metallic detail luxury cosmetic, fragrance, and gifting brands use to justify premium pricing and earn unboxing shares.
How a box feels — and how it survives the journey — comes down to paper weight, so we stock the full span from lightweight 8pt to heavyweight 28pt, measured on the point system US and UK suppliers share. The lighter 8pt–12pt range is ideal for folding cartons and high-volume retail runs. The 14pt–18pt mid-range is the true workhorse of product packaging: sturdy enough to protect, slim enough to ship affordably. Step up to 20pt–28pt and you get the rigid, substantial feel that luxury gift boxes, rigid set-up boxes, and premium cosmetic packaging depend on, where sheer heft signals quality before the box is opened.
Custom Cardboard Sheets for Warehouses and Shipping
Custom cardboard sheets serve a foundational warehouse and shipping packaging category where flat sheet materials support pallet liner protection, shipping divider applications, manufacturing assembly operations, and warehouse organizational systems across the entire commercial logistics market. The cardboard sheet format spans dozens of specific applications from cost-efficient pallet liner sheets through specialty manufacturing assembly support sheets and retail display sheet applications. Each application requires specific construction features and dimensional requirements that we accommodate during quote consultation based on operational requirements and volume needs.
Material Construction Selection
Material specification matters significantly for cardboard sheet performance under specific operational applications. Single-wall corrugated provides cost-efficient sheet construction for light protection applications including box bottom reinforcement and basic pallet liner programs. Double-wall corrugated delivers heavy-duty stacking strength for full pallet weight support and shipping protection during typical commercial shipping carrier handling. SBS paperboard provides smooth printing surfaces for retail display sheet applications. Specialty stocks including foil-laminated sheets and grease-resistant paperboard address specific manufacturing and food service applications.
- Single-wall corrugated for light protection applications
- Double-wall for heavy pallet and shipping protection
- SBS paperboard for retail display sheet applications
- Specialty stocks for manufacturing and technical use
Standard Dimensions and Custom Sizing
Sheet dimensions follow industry standards across the commercial cardboard sheet market for compatibility with established pallet sizes, shipping carton dimensions, and warehouse rack configurations. Standard 48 by 40-inch sheets fit standard GMA pallets used across grocery and consumer products distribution. 48 by 48-inch sheets handle square pallet applications. 40 by 48-inch sheets accommodate alternative pallet orientations. Custom dimensions accommodate specialty operations during quote consultation including oversized manufacturing applications, specialty product line dimensions, and non-standard pallet configurations.
- 48 by 40-inch standard GMA pallet liner sheets
- 48 by 48-inch square pallet configurations
- 40 by 48-inch alternative pallet orientations
- Custom dimensions for specialty manufacturing
Pallet Liner and Shipping Protection
Pallet liner applications represent the largest segment of cardboard sheet usage across warehouse operations where sheets between pallet layers prevent product damage during stacking, forklift handling, and transit between distribution facilities. Heavy-duty double-wall corrugated handles full pallet weights without compression failure during typical 4 to 6 layer pallet stacking. Custom-printed branded liners support corporate identity across distribution operations. Antistatic coatings prevent static damage in electronics shipping. Moisture-resistant coatings protect products from condensation damage during temperature-fluctuating shipping environments.
Custom Branding for Warehouse Operations
Branding on cardboard sheets serves both organizational identification and operational efficiency across commercial warehouse and shipping programs. Custom-printed sheets support corporate brand identity even in industrial logistics applications where sheets typically receive only generic unbranded construction. Color-coded sheets across product categories simplify visual identification during warehouse retrieval. Custom printed instructional content supports operational efficiency including handling instructions, fragile content warnings, and stack height limit guidance directly on sheet surfaces visible during pallet building and warehouse processing.
Production Timeline and Volume Pricing
Packlic supports warehouse and shipping operations across manufacturing facilities, ecommerce fulfillment centers, distribution warehouses, and commercial logistics programs in USA and UK markets. Our minimum order for custom cardboard sheets starts at 100 units, accessible to small warehouse operations launching organized pallet liner programs and emerging ecommerce fulfillment centers testing branded shipping supply. Established warehouse operations and major distribution facilities order thousands of sheets monthly for ongoing operational supply across multiple shipping and pallet applications. Major distribution programs run six-figure annual quantities for nationwide warehouse operations. Free design support is included on every order with dedicated account managers guiding warehouse operations through dimensions, stacking strength specifications, and branding placement across distributed shipping programs spanning multiple distribution facilities and locations.
Ready to order custom Cardboard Sheets? Request a free quote and our team sends real pricing within 24 hours plus a free 3D mockup — or explore the full Retail Packaging range.
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Packaging that makes customers remember your brand
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FAQs
01 What applications fit custom cardboard sheets?
Custom cardboard sheets accommodate pallet liner protection, shipping divider applications, manufacturing assembly support sheets, warehouse organizational systems, retail display backing, and specialty technical applications. We design construction and dimensions for specific operational requirements during quote consultation based on stacking weight requirements and operational specifications.
02 Are double-wall sheets needed for heavy pallet loads?
Yes for heavy pallet weights stacking 4 to 6 layers high. Double-wall corrugated provides the stacking strength preventing compression failure under heavy load weights from upper pallet layers. Single-wall construction works for light protection applications and basic pallet liner programs where loads remain under typical commercial handling limits.
03 Can sheets include custom branded printing?
Yes. Custom-printed sheets support corporate brand identity across industrial logistics operations. Color-coded sheets across product categories simplify visual identification during warehouse retrieval. Custom printed instructional content including handling instructions, fragile warnings, and stack height limit guidance supports operational efficiency directly on sheet surfaces visible during pallet building.
04 Do you offer specialty coating options for sheets?
Yes. Antistatic coatings prevent static damage in electronics shipping operations. Moisture-resistant coatings protect products from condensation damage during temperature-fluctuating shipping environments. Grease-resistant coatings support food service operations. We match coating specifications to your specific operational requirements during quote consultation.
05 What is the minimum order for custom cardboard sheets?
Our MOQ for custom cardboard sheets starts at 100 units. This accessible MOQ supports small warehouse operations and emerging ecommerce fulfillment centers testing branded shipping supply. Volume orders of 5000 sheets and above receive additional wholesale pricing for established warehouse operations and major distribution programs running ongoing nationwide operations.